Information Package / Course Catalogue
| Computer Engineering | |||||
| Bachelor | Length of the Programme: 4 | Number of Credits: 240 | TR-NQF-HE: Level 6 | QF-EHEA: First Cycle | EQF: Level 6 |
Ders Genel Tanıtım Bilgileri
| School/Faculty/Institute | Faculty of Engineering | ||||||
| Course Code | ME 309 | ||||||
| Course Title in English | Manufacturing Processes | ||||||
| Course Title in Turkish | İmalat Yötemleri | ||||||
| Language of Instruction | EN | ||||||
| Type of Course | Flipped Classroom,Project | ||||||
| Level of Course | Introductory | ||||||
| Semester | Fall | ||||||
| Contact Hours per Week |
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| Estimated Student Workload | 129 hours per semester | ||||||
| Number of Credits | 5 ECTS | ||||||
| Grading Mode | Standard Letter Grade | ||||||
| Pre-requisites |
STM 203 - Strength of Materials |
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| Expected Prior Knowledge | The process of designing a work piece. The structure, properties, and performance of materials. | ||||||
| Co-requisites | None | ||||||
| Registration Restrictions | Only Undergraduate Students | ||||||
| Overall Educational Objective | To learn the basics of manufacturing process technologies, their characteristics, advantages, limitations, and selection principles. | ||||||
| Course Description | In this course, a broad description of manufacturing processes will be introduced to students with an emphasis on important concepts. First, fundamentals of materials including metals, ceramics, polymers and composites, and their properties will be covered. Afterwards, various manufacturing processes such as casting, rolling, forging, extrusion, drawing, prototyping, cutting, milling, etc. will be covered. Finally, introduction to surface technology will be given. | ||||||
| Course Description in Turkish | Bu ders imalat yöntemlerinin, bu yöntemlerin özelliklerinin, avantajlarının, sınırlamalarının ve seçim prensiplerinin öğrenilmesini amaçlamaktadır. Ders, döküm, talaşlı imalat, şekil verme ve montaj gibi temel imalat sınflarının yanısıra kalite güvence sistemi prensipleri ve bilgisayar bütünleşik imalatı konu almaktadır. |
Course Learning Outcomes and CompetencesUpon successful completion of the course, the learner is expected to be able to:1) understand mechanical and physical properties of materials; 2) recognize fundamental mechanical tests (tensile, torsion, impact, and hardness) to investigate mechanical properties of materials and evaluate test results; 3) know a set of materials and manufacturing processes to choose from for production of an engineering part; 4) select the most appropriate and feasible material and process for a given quantity and requirements; 5) select the appropriate machine(s) for the chosen process by calculating the required force and power; 6) measure the dimensions of a part for quality control; 7) simulate and operate CNC machining (turning and milling) processes. |
| Program Learning Outcomes/Course Learning Outcomes | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| 1) An ability to identify, formulate, and solve complex engineering problems by applying principles of engineering, science, and mathematics | |||||||
| 2) An ability to apply engineering design to produce solutions that meet specified needs with consideration of public health, safety, and welfare, as well as global, cultural, social, environmental, and economic factors | |||||||
| 3) An ability to communicate effectively with a range of audiences | |||||||
| 4) An ability to recognize ethical and professional responsibilities in engineering situations and make informed judgments, which must consider the impact of engineering solutions in global, economic, environmental, and societal contexts | |||||||
| 5) An ability to function effectively on a team whose members together provide leadership, create a collaborative and inclusive environment, establish goals, plan tasks, and meet objectives | |||||||
| 6) An ability to develop and conduct appropriate experimentation, analyze and interpret data, and use engineering judgment to draw conclusions | |||||||
| 7) An ability to acquire and apply new knowledge as needed, using appropriate learning strategies. |
Relation to Program Outcomes and Competences
| N None | S Supportive | H Highly Related |
| Program Outcomes and Competences | Level | Assessed by | |
| 1) | An ability to identify, formulate, and solve complex engineering problems by applying principles of engineering, science, and mathematics | S | Exam,HW,Participation |
| 2) | An ability to apply engineering design to produce solutions that meet specified needs with consideration of public health, safety, and welfare, as well as global, cultural, social, environmental, and economic factors | H | Exam,HW,Participation |
| 3) | An ability to communicate effectively with a range of audiences | N | |
| 4) | An ability to recognize ethical and professional responsibilities in engineering situations and make informed judgments, which must consider the impact of engineering solutions in global, economic, environmental, and societal contexts | S | Exam,HW,Participation |
| 5) | An ability to function effectively on a team whose members together provide leadership, create a collaborative and inclusive environment, establish goals, plan tasks, and meet objectives | S | Participation,Project |
| 6) | An ability to develop and conduct appropriate experimentation, analyze and interpret data, and use engineering judgment to draw conclusions | N | |
| 7) | An ability to acquire and apply new knowledge as needed, using appropriate learning strategies. | H | Exam,HW,Participation,Project |
| Prepared by and Date | SAYED EHSAN LAYEGH KHAVIDAKI , December 2018 |
| Course Coordinator | MOSTAFA KHALIL ABDOU SALEH |
| Semester | Fall |
| Name of Instructor | Asst. Prof. Dr. MOSTAFA KHALIL ABDOU SALEH |
Course Contents
| Week | Subject |
| 1) | Fundamental of Materials: Their Behavior & Manufacturing |
| 2) | Material Properties |
| 3) | Heat Treatments |
| 4) | Ferrous Metals and Alloys (Iron and Steel), Nonferrous Metals and Alloys |
| 5) | Polymers, Ceramics and Composite Materials |
| 6) | Fundamentals of Metal Casting |
| 7) | Rolling of Metals, Forging of Metals |
| 8) | Extrusion and Drawing of Metals, Sheet-Metal Forming |
| 9) | Powder Metallurgy, Ceramic Processing |
| 10) | Forming and Shaping of Plastics and Composite Materials, Rapid Prototyping |
| 11) | Fundamentals of Machining, Cutting-Tool Materials and Cutting Fluids |
| 12) | Turning, Milling |
| 13) | CAD, G-code |
| 14) | Surface Roughness and Measurement |
| 15) | Final Exam/Project/Presentation Period |
| 16) | Final Exam/Project/Presentation Period |
| Required/Recommended Readings | • Manufacturing Engineering and Technology, Serope Kalpakjian and Steven Schmid, Pearson, 7th SI Edition, 2013, ISBN-10: 0133128741, ISBN-13: 978-0133128741. (Required) • Fundamentals of Modern Manufacturing: Materials, Processes, and Systems, Mikell P. Groover, John Wiley, 5th Edition, 2012, ISBN-10: 1118231465, ISBN-13: 978-1118231463. • Materials and Processes in Manufacturing, 8th Ed., E. P. de Garmo, Wiley, 1999. • Process Selection, Second Edition: from design to manufacture, K. G. Swift, J. D. Booker, Butterworth-Heinemann; 2nd Edition, 2003. ISBN-10: 0750654376, ISBN-13: 978-0750654371. • Manufacturing Processes for Design Professionals, Rob Thompson, Thames & Hudson Publishing, 2007, ISBN-10: 0500513759, ISBN-13: 978-0500513750. • Making It: Manufacturing Techniques for Product Design, Chris Lefteri, Laurence King Publishing; 2nd Edition, 2012, ISBN-10: 1856697495, ISBN-13: 978-1856697491. | ||||||||||||||||||
| Teaching Methods | Flipped classroom | ||||||||||||||||||
| Homework and Projects | Construction of a wax or plaster of paris mold and casting of a gallium/lead material; design and fabrication of a part by 3D printing; visit of a manufacturing company to investigate the manufacturing process to produce a product. | ||||||||||||||||||
| Laboratory Work | npne | ||||||||||||||||||
| Computer Use | nonw | ||||||||||||||||||
| Other Activities | none | ||||||||||||||||||
| Assessment Methods |
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| Course Administration |
layeghs@mef.edu.tr Instructor’s office and phone number: office hours: Tuseday 14:00-16:00 email address: layeghs@mef.edu.tr web: Rules for attendance: Classroom practice contributes to 20% of the final grade. Missing a quiz: Provided that proper documents of excuse are presented, each missed quiz by the student will be given a grade by taking the average of all of the other quizzes. No make-up will be given. Missing a midterm: Provided that proper documents of excuse are presented, each missed midterm by the student will be given the grade of the final exam. No make-up will be given. Missing a final: Faculty regulations. A reminder of proper classroom behavior, code of student conduct: YÖK Regulations. Statement on plagiarism: YÖK Regulations. |
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ECTS Student Workload Estimation
| Activity | No/Weeks | Hours | Calculation | ||||
| No/Weeks per Semester | Preparing for the Activity | Spent in the Activity Itself | Completing the Activity Requirements | ||||
| Course Hours | 14 | 1 | 4 | 70 | |||
| Project | 1 | 8 | 1 | 9 | |||
| Homework Assignments | 10 | 2 | 1 | 30 | |||
| Quiz(zes) | 2 | 2 | 1 | 6 | |||
| Midterm(s) | 2 | 5 | 2 | 14 | |||
| Total Workload | 129 | ||||||
| Total Workload/25 | 5.2 | ||||||
| ECTS | 5 | ||||||